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Asia Leader in Construction Material Testing Equipment

Automatic Mortar mixer

AASHTO T 162 ASTM C 305 EN 196-1 ISO 679
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Description

Standard: EN 196-1, ASTM C 305, AASHTO T 162, ISO 679

Mortar Mixer (Automatic) NL 3031 X / 006

Product Description

Automatic mortar mixers are machines designed specifically to streamline the mixing process. In construction, mortar is a vital material used for binding bricks, stones, or other building units together. It’s essentially a mixture of cement, sand, and water. Mixing mortar manually can be time-consuming and physically demanding, especially for larger construction projects. That’s where automatic mortar mixers come in. They typically consist of a rotating drum or paddles where the ingredients are loaded. Once the ingredients are added, the mixer automatically rotates or agitates them to ensure thorough blending. This automation saves significant time and effort compared to mixing by hand. This apparatus has specially been designed to prepare cement mortar for strength determination as specified in standard. It can also be used in mixing lime with pozzolanic materials for determination of lime reactivity (as per IS 1727) & for uniform mixing of soils with additives such as lime, cement, etc. New Mortar Mixer comes with built in door for better safety.

Mortar Mixer 5L (Automatic,Touch Screen) NL 3031 X / 007

Product Description

A Mortar Mixer is a machine designed specifically for blending different elements to create mortar, a key component in construction and mansonry projects. Mortar is the substance utilise to bind bricks, stines, and other building materials together. The mixer ensures cement, sand and water are thoroughly combined to achieve the desired consistency and strength needed for proper constructions work. The touch screen interface creates a contemporary technological feature to the equipment. The interface aids users in the overall mixing process with convenience and effectiveness. Users are permitted to modify the settings, tracking the mixing conditions and utilising extra functionalities like pre-set mix programs or troubleshooting assistance through the touch screen interface. It can also be used in mixing lime with pozzolonic materials for determination of lime reactivity (as per IS 1727) & for uniform mixing of soils with additives such as lime, cement, etc.

Mortar Mixer, 10 Litres, High Speed NL 3032 X / 001

Mortar Mixer, 10 Liters

Mortar Mixer is used to prepare cement mortar for strength determination as specified in the standard. Mortar mixers consist of a large container with a capacity of 10 liters where the ingredients of the mortar, such as cement, sand, and water, are combined and mixed thoroughly to achieve the desired consistency. These mixers can be powered by electricity and operate at high speeds to ensure thorough and consistent mixing, resulting in homogeneous mixtures suitable for various construction applications. The purpose of the High-Speed Mortar Mixer is to streamline the mixing process, improve mixing uniformity, and facilitate the preparation of high-quality mortar or similar construction materials.

Additional information

Automatic Mortar mixer

Mortar Mixer (Automatic) NL 3031 X / 006, Mortar Mixer 5L (Automatic,Touch Screen) NL 3031 X / 007, Mortar Mixer, 10 Litres, High Speed NL 3032 X / 001

Features

Mortar Mixer (Automatic) NL 3031 X / 006

Features of Mortar Mixer

  • Automatically mix mortar ingredients, such as cement, sand, and water, without requiring manual intervention.
  • Efficient loading and unloading mechanisms, such as tilting drums or removable mixing paddles, make it easier for operators to add ingredients and extract mixed mortar.
  • Automatic mortar mixers can be powered by electricity, gasoline, or diesel, providing flexibility for use in various environments and situations.
  • Offer variable speed settings, allowing users to adjust the mixing speed based on the type of mortar being prepared and the desired consistency.

Mortar Mixer 5L (Automatic,Touch Screen) NL 3031 X / 007

Features Of Mortar Mixer 5L

  • Fully automatic mixing operation.
  • Comes with built in safety door for better protection.
  • Large LCD touch screen for quick test settings.
  • Easy installation of mixing blade and bowl.

Mortar Mixer, 10 Litres, High Speed NL 3032 X / 001

Features of Mortar Mixer, 10 Liters

  • Designed for blending dry materials like cement, mortar, and grout with water or additives efficiently.
  • Operates at high speeds for thorough and consistent blending, ensuring uniform mixtures.
  • Ideal for construction sites, labs, and material testing, ensuring precise mixing for desired results.

Tech Spec

Mortar Mixer (Automatic) NL 3031 X / 006

Model Number NL 3031 X / 006
Capacity 5L
Planetary Speeds 62/125 r.p.m.
Beater Speeds 140/285 r.p.m.
Dimension (mm) 480 (L) x 313 (W) x 770 (H)
Approx. Weight 44 kg
Power 220 V, 1 ph, 50 / 60 Hz, 0.5 Hp

Unit Consists Of:

Model Number Parts Description Qty
NL 3031 X / 006 – P 001 Mixing Bowl 5 Litres 1no.
NL 3031 X / 006 – P 002 Stainless Steel Funnel 1no.
NL 3031 X / 006 – P 003 Mixing Beater 1no.

Spare Parts:

Model Number Parts Description
NL 7074 X / 001 Reference Sand (EN 196-1) 1350 g / pack

Mortar Mixer 5L (Automatic,Touch Screen) NL 3031 X / 007

Model NumberNL 3031 X / 007
Capacity5L
Planetary Speeds62/125 r.p.m.
Beater Speeds140/285 r.p.m.
Dimension (mm)410 (L) x 630 (W) x 810 (H)
Approx. Weight96 kg
Power220 V, 1 ph, 50 / 60 Hz, 0.5 Hp

Unit Consist Of:

Model Number Parts Description Qty
NL 3031 X / 007 – P 001 Mixing Bowl 5 Litres 1no.
NL 3031 X / 007 – P 002 Stainless Steel Funnel 1no.

Spare Parts:

Model Number Parts Description
NL 7074 X / 001 Reference Sand (EN 196-1) 1350 g / pack

Mortar Mixer, 10 Litres, High Speed NL 3032 X / 001

Model Number NL 3032 X / 001
Bowl Capacity 10 Litres
Stirring Speeds 1000-3000±200 r/min
Stirring Line Speeds 15 m/s
Mixing Capacity 5 to 7 litres
Dimension (mm) 380 (L) x 270 (W) x 460 (H)
Approx. Weight 14.5 kg
Power 240 V, 500 W, 50/60 Hz, 1.6 A, 1Ph

Unit Consists Of:

Model Number Parts Description Qty
NL 3032 X / 001 – P001 Mixing Bowl 10 L 1no.
NL 3032 X / 001 – P002 Portable Control Unit 1unit.
NL 3032 X / 001 – P003 Stir Bar 1no

Standard

Test Procedure

Mortar Mixer (Automatic) NL 3031 X / 006

  1. Preparation: Make sure the Mortar Mixer is placed on a flat surface. Check the power source and ensure its connected and functional. Inspect the Mortar Mixer for any defects before use. 
  2. Ingredient Management: Measure the appropriate amount of dry mortar mix and water as per the manufacturer’s instructions before loading the dry mix and water into the mixing drum of the mortar mixer.
  3. Loading: Open the mixer’s access point, whether it’s a hinged lid or a tilting drum, and carefully pour in the measured ingredients in the recommended sequence, typically starting with sand, followed by cement, and then water. Once all the ingredients are added, ensure the access point is securely closed to avoid any spillage while the mixing process is underway.
  4. Setting Parameters: Set the desired mixing parameters on the mixer’s control, such as mixing speed, duration and other relevant setting.
  5. Mixing: Commence mixing following the guidelines provided by the manufacturer. Keep a close eye on the blending process to confirm that all ingredients are thoroughly incorporated and that the mixer functions without issues. If needed, modify the mixing settings to attain the desired texture and uniformity in the mortar mixture.
  6. Sampling: Throughout the mixing process, intermittently collect mortar samples to evaluate its consistency, workability, and other characteristics. Conduct necessary assessments on these samples, including slump tests or compressive strength tests, to gauge the mortar’s quality and suitability for the intended application.
  7. Completion: After finishing the mixing, halt the mixer when the mortar achieves the desired texture. Unfasten the loading mechanism and extract the blended mortar from the mixer. Thoroughly cleanse the mixer to prevent any contamination and ensure its optimal performance for subsequent use.
  8. Documnetation: Document all aspects of the mixing procedure, such as the ingredients employed, mixing settings applied, test outcomes, and any observations or modifications enacted during the process. Maintain comprehensive records to facilitate quality assurance, project documentation, and reference purposes in the future.
  9. Safety Precautions: Follow all safety protocols and guidelines outlined by the manufacturer and applicable regulations consistently throughout the testing process. Verify that all individuals participating in the testing are adequately trained in the safe utilization of the mortar mixer and associated machinery. 

Mortar Mixer 5L (Automatic,Touch Screen) NL 3031 X / 007

  1. Preparation: Make sure the Mortar Mixer is placed on a flat surface. Check the power source and ensure its connected and functional. Inspect the Mortar Mixer for any defects before use. 
  2. Safety Precaution: Make sure you’re geared up with gloves, goggles, and ear protection, and get acquainted with the automatic mixer’s emergency shutdown process.
  3. Touch Screen Calibration: If required, calibrate the touch screen interface according to the manufacturer’s instructions.
  4. Power On and Initialization: Switch on the power of the Mortar Mixer and ensure that the mixer initialise and reach the standby mode. 
  5. Setting Parameters: Utilise the touch screen to adjust the settings, mixing duration, velocity, and other necessary configurations based on the mortar mix specifications.
  6. Loading Ingredients: Measure the appropriate amount of dry mortar mix and water as per the manufacturer’s instructions before loading the dry mix and water into the mixing drum of the mortar mixer.
  7. Starting the Mixing Process: Start the mixixng process using the touch screen interface. Keep an eye on the mixing process, ensuring that the mixer runs seamlessly and adheres to the predefined parameters.
  8. Quality Check: Pause the mixer as required to assess the mortar mixture for uniformity, proper hydration, and absence of lumps.  Make adjustments to parameter or settings via the touch screen interface if the mixture requires refinement. 
  9. Completion and Shutdown: Once the mixing process is complete, stop the mixer through the touch screen interface. Allow the mixer to come to a complete stop before proceeding.
  10. Cleaning and Maintainence: Switch off the mortar mixer and disconnect it from the power supply. Thoroughly clean the mixing drum to eliminate any remaining mortar residue. Conduct routine maintenance procedures as advised by the manufacturer.
  11. Documentation: Keep a detailed record of all parameters, configurations, and observations made throughout the testing process. Note down any problems encountered and notify the relevant individuals for further assessment and resolution.
  12. Final Inspection: Conduct a final inspection to ensure that the mixer meets operational standards and ready for use. 

Mortar Mixer, 10 Litres, High Speed NL 3032 X / 001

  1. Preparation: Start by accurately measuring the required quantities of dry materials, such as cement, mortar, or grout, and any liquid additives like water or bonding agents. Ensure the mixer is clean and ready for use.
  2. Loading: Carefully load the measured dry materials into the mixing drum of the mortar mixer. Add the liquid additives according to the predetermined mix ratio, ensuring thorough incorporation with the dry ingredients.
  3. Mixing: Once the materials are loaded, securely close the mixing drum lid. Start the mixer and operate it at the specified high-speed setting. Allow the mixer to run for the designated mixing duration, ensuring thorough blending and a uniform mixture.
  4. Monitoring: Throughout the mixing process, periodically check the consistency and uniformity of the mixture. Visually inspect for even distribution and absence of clumps or unmixed material.
  5. Completion: Stop the mixer when the mixing duration is complete or when a uniform mixture is achieved. Open the mixing drum carefully and inspect the mixture to confirm its uniformity and consistency.
  6. Testing (Optional): If needed, take samples for further testing or analysis. This may include assessing compressive strength or conducting slump tests to evaluate workability.
  7. Cleaning: After use, thoroughly clean the mixer to remove any remaining material and prevent cross-contamination. Ensure all residues are removed from the mixing drum and associated components.

Resources

Mortar Mixer (Automatic) NL 3031 X / 006

Product Video

How To Operate

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Contact Information

NL Scientific Global: Advanced material testing solutions for concrete, cement, asphalt, and more. Your trusted partner in construction.
  • +603-3884 6088
  • [email protected]
  • [email protected]
  • 16, Lorong Sungai Puloh 1A/KU 6, Taman Teknologi Gemilang, Kawasan Perindustrian Sungai Puloh, 42100 Klang, Selangor, Malaysia.
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